Food and beverage FMEA software

Every line stoppage strengthens the controls that keep food safe.

Downtime, work orders and quality holds are checked against your FMEAs and HACCP-critical equipment. One short weekly list. Audit day is any day.

−37%
repair cycles on a packaging line
Months → Week 1
technical work completed by a small maintenance team
ROI in Week 1
reported by the customer’s Managing Director

How it works, every week

Your line risk keeps itself current.

New evidence, matched

Stoppages, work orders and quality holds checked against your FMEAs as they arrive.

One short list a week

Maintenance and food-safety leads get a short list, not a re-review.

Approve once, it reaches everything

Each approved change reaches every line with the same equipment.

Nothing changes without your engineer's approval. Every change versioned and sourced.

Where line evidence protects output

Put production loss and food-safety consequence in the same review.

Which line failure costs the most product?

Fillers, pasteurisers, CIP and detectors ranked by downtime, waste and product risk.

Check equipment failures against your food-safety controls

Every equipment-dependent CCP linked to the failure evidence behind it.

Versioned control updates, ready to approve

Controls and reaction steps drafted. Nothing enters HACCP until your owners approve.

Preserve product and line differences

Recipe, allergen and sanitation exceptions stay attached. Each line confirms reuse.

Show the evidence trail

Every change sits beside its source and reviewer decision.

See which data gaps are hiding failures

Record quality scored first, so every gap in the evidence is visible.

“We are now able to prevent failures from happening and do work much faster than before. The morale of our small technical team went up because they now see the value of the data they collect in the CMMS.”

Grigore Gutovschi, Head of Production, Maximal Group

For accountable leaders

Built for teams balancing output, safety, quality and maintenance.

Operations, maintenance, quality and food-safety leaders, one view of equipment risk.

Operating line

Focus on repeat loss and control vulnerability

Downtime and quality events checked against your HACCP plan. Gaps surface at once.

New or changed line

Build an audit-ready risk baseline

A risk baseline from process data and OEM documents, ready before ramp-up.

Standards supported

Built to the methods you already use.

Evidence structured to the food-safety schemes and regulations your site works under.

HACCP
BRCGS
SQF
FSSC 22000
IFS Food
FDA FSMA

How you get there

One line this quarter. Every line next year.

Start where the evidence is richest. Each system after starts ahead.

MONTH 1

Start with your line FMEA

Bring one line's downtime log and HACCP plan. First draft in under 3 weeks.

MONTH 3

Stoppages and quality holds flow in weekly

Your leads approve each change once. Every line with that equipment updates.

YEAR 1

Every line on one standard

The list shrinks every month. The next BRCGS or SQF audit is just another week.

Questions

How Tacit AI fits equipment risk into food-safety workflows.

Where your approved HACCP or HARPC plan relies on an equipment-dependent control (a metal detector, a pasteuriser hold, a CIP cycle, a seal integrity check), Tacit AI links that control to the equipment failure modes that could compromise it and to the maintenance evidence behind them. Your food-safety team keeps the hazard analysis, CCP determination, critical limits, and monitoring decisions. Tacit AI shows which equipment risks touch them.

With a traceable record. Equipment risk assessments, preventive-maintenance rationale, control changes, and reviewer decisions are versioned and linked to their source evidence, which is what auditors ask for under the equipment, maintenance, and risk-assessment clauses of these schemes. Tacit AI makes the evidence behind your equipment programme easy to show.

Every change comes with its source and assumptions. Your Food Safety, Quality, Engineering, Operations or Maintenance owners approve it, and accepted changes follow your document-control and change procedures.

Bring one line’s downtime log.
See which failures threaten your HACCP controls.

Your engineers judge the output. 30 minutes.

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