Chemical plant FMEA software

Your HAZOP knows what failed last week.

Every work order and inspection is checked against the safeguards your PHA relies on. Failing SIFs and relief valves show up on Monday's list.

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See how it works

Days
to the first FMEA,setup in hours

8×
faster FMEA generationTop 20 Global OEM

100%
source-linkedevery row traces to its evidence

How it works, every week

Your FMEAs and safeguards keep themselves current.

New evidence, matched

Work orders, inspections and MOCs checked against your FMEAs and PHA safeguards as they arrive.

One short list a week

Reliability and process-safety owners get a short list, not a re-review.

Approve once, it reaches everything

Each approved change reaches every FMEA and scenario that relies on that equipment.

Nothing changes without your engineer's approval. Every change versioned and sourced.

From repeat loss to governed action

See which failures drive production loss.

Quantify repeat-failure exposure

Equipment ranked by recurrence, downtime and production loss, every priority sourced.

Start with an engineer-ready FMEA

A full, cited FMEA from plant evidence, not a blank worksheet.

Bring field evidence into PHA, HAZOP, and SIL review

Repeat failures linked to the PHA, HAZOP and LOPA scenarios they touch.

Know what an MOC affects before approval

Every item an MOC affects surfaces before the MOC meeting.

Scale proven learning without flattening site differences

Reuse approved content on comparable assets. Each site confirms it applies.

Deploy inside enterprise controls

Your VPC or on-premise, SSO, role-based access and a full audit trail.

“Where AI can really help us is studying data from multiple sites in multiple languages to identify common failure patterns. That has a lot of value.”

Reliability Excellence Manager, Fortune 500 Chemicals, Reactor Systems

Low-risk path to value

Prove the business case on one recurring failure, in days.

Baseline

One system. One measurable loss.

Pick one repeat event or critical system and baseline it on records you trust.

Decision package

A cited FMEA your team can challenge

Repeat-failure patterns, a full FMEA and process-risk links, measured against your baseline.

One evidence base, accountable decisions

Plant leadership sees the exposure. Specialists see the evidence.

One shared view of repeat risk for Plant, Operations, Reliability, Maintenance, Engineering and Process Safety.

Operating plant

Stop recurrence before the next production loss

Maintenance history meets process-safety evidence. Gaps surface at once.

New or changed process

Expose equipment-risk gaps before startup

A source-linked risk analysis from design documents and OEM data.

Standards supported

Built to the methods you already use.

Structured to the methods and taxonomies your site uses, with every row traced to its source.

IEC 60812

IEC 61882

IEC 61511

LOPA

ISO 14224

OSHA PSM

EPA RMP

Seveso III

How you get there

One unit this quarter. Every site next year.

Start where the evidence is richest. Each system after starts ahead.

MONTH 1

Start with your equipment FMEAs

Bring one unit's work orders, FMEA and HAZOP. Full FMEA in days.

MONTH 3

Work orders and MOCs flow in weekly

Owners approve each change once. Every FMEA and scenario updates.

YEAR 1

Every unit and site on one standard

The list shrinks every month. The next PHA revalidation is just another week.

Enterprise FAQ

Technical and deployment questions, answered.

How does Tacit AI fit with PHA, HAZOP, SIL, MOC, PSM, and RMP?

It feeds them. Equipment failure evidence from work orders and inspections is connected to the PHA, HAZOP and LOPA scenarios it touches. SIF demand and failure history is organized as inputs to IEC 61511 SIL verification. Changes are screened for MOC impact before the MOC meeting. Every link carries its source. Your Process Safety team performs and approves those studies. Tacit AI delivers the evidence and shows exactly what changed.

What data do we need for a useful Phase 1?

Start with one critical system and a read-only connection to your CMMS, or a controlled export of representative work orders or notifications. Add the current FMEA, manuals, engineering records, operating context, and relevant approved PHA, HAZOP, or MOC references where available. Missing and inconsistent fields are scored and surfaced. Perfect CMMS data is not required.

Can Tacit AI write directly to SAP or controlled documents?

Only through your release process. Tacit AI delivers specific, source-linked changes for named reviewers to approve or reject. Approved changes export to SAP or your controlled documents through your own release process. Every decision stays in the audit trail.

How are results reused across units or sites?

Approved content becomes the starting point for every comparable unit. Each receiving team confirms process chemistry, duty, safeguards, equipment configuration, operating practice, environment and jurisdiction before accepting it.

How is sensitive plant data protected?

Deploy in your VPC on Azure, AWS or GCP, or on-premise, with a dedicated database per customer. Encryption at rest and in transit, MFA through your identity provider, role-based access and full audit logging come standard. Run on your cloud provider’s AI service if you prefer. Tacit AI retains no prompts or responses by default.

Chemical plant FMEA software

Your FMEAs and safeguards keep themselves current.

New evidence, matched

One short list a week

Approve once, it reaches everything

See which failures drive production loss.

Quantify repeat-failure exposure

Start with an engineer-ready FMEA

Bring field evidence into PHA, HAZOP, and SIL review

Know what an MOC affects before approval

Scale proven learning without flattening site differences

Deploy inside enterprise controls

Prove the business case on one recurring failure, in days.

One system. One measurable loss.

A cited FMEA your team can challenge

Plant leadership sees the exposure. Specialists see the evidence.

Stop recurrence before the next production loss

Expose equipment-risk gaps before startup

Built to the methods you already use.

One unit this quarter. Every site next year.

Start with your equipment FMEAs

Work orders and MOCs flow in weekly

Every unit and site on one standard

Technical and deployment questions, answered.

Bring one unit’s work orders.See what your FMEA and HAZOP are missing.

Bring one unit’s work orders.
See what your FMEA and HAZOP are missing.