Pulp and paper mill FMEA software

Every sheet break sharpens the next shutdown scope.

Breaks, work orders and inspection findings are checked against your FMEAs every week. Shutdown scope arrives with its evidence.

3 weeks
to the first FMEA,similar ones in days
8×
faster FMEA generationTop 20 Global OEM
100%
source-linkedevery row traces to its evidence

How it works, every week

Your mill FMEAs keep themselves current.

New evidence, matched

Breaks, work orders and inspection findings checked against your FMEAs as they arrive.

One short list a week

Your reliability engineer gets a short list, not a re-review.

Approve once, it reaches everything

Each approved change reaches every machine, line and boiler of the same kind.

Nothing changes without your engineer's approval. Every change versioned and sourced.

Where mill evidence creates leverage

Put engineering time where mill losses are.

Set the production-loss priority

Repeat events and lost production compared across machines, lines and utilities.

Build an approved risk baseline

FMEA and FMECA drafted from your work orders and manuals. Every claim sourced.

Defend shutdown scope

Failure modes tied to repair work. Planners decide what enters the outage.

Approve maintenance changes

PM tasks checked against failure evidence. Owners approve every change.

Expose evidence gaps

Missing detail and conflicting documents flagged before they shape a decision.

Recover mill knowledge

Troubleshooting and outage knowledge, searchable with citations, for every shift.

For the team that owns mill economics

One workflow for operations, maintenance, reliability, and shutdown leaders.

For mill managers balancing tonnes, quality, risk and spend.

Brownfield

Existing operations

Work orders and existing analyses sharpen one active mill decision.

Greenfield

New installations

A risk baseline from design and OEM evidence, refined as history builds.

Standards supported

Built to the methods you already use.

Tacit AI builds source-linked evidence for your reliability, asset-management, environmental and process-safety workflows.

ISO 55001
IEC 60812
TAPPI
ISO 14001
OSHA PSM
NFPA 85
FAQ

Mill reliability and shutdown questions, answered.

Inconsistent data is the starting point, not a blocker. Every work order is scored for completeness, consistency, and failure data richness. You see exactly which gaps are undermining your risk analysis before anything else happens. The worse the data, the more value the first pass adds.

Failure modes and asset consequence data connect to inspection, repair and replacement work with source citations. Planners and technical owners see the evidence behind every recommendation and decide what enters the outage package. No more defending scope from memory.

Yes. Tacit AI analyzes work orders, manuals, inspections and engineering records for recovery boilers, power islands, digesters and paper-machine systems. Equipment-class content carries over to comparable assets once the mill confirms duty, configuration, environment and safeguards.

How you get there

One machine this quarter. The whole mill next year.

Start where the evidence is richest. Each system after starts ahead.

MONTH 1

Start with your machine FMEA

Bring one machine's break history and last shutdown scope. First draft in under 3 weeks.

MONTH 3

Breaks and findings flow in weekly

Your reliability engineer approves each change once. Every matching machine updates.

YEAR 1

The whole mill on one standard

The list shrinks every month. The next shutdown is just another week.

Bring one machine’s work orders.
See what your FMEA is missing.

Your engineers judge the output. 30 minutes.

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