We extract failure modes from your CMMS, manuals, and process data to generate FMEAs, mitigating tasks, and PM optimization plans for every critical system in your mill.
FMEAs for press sections, dryer cans, calenders, and winders. Built from work order evidence and OEM documentation.
Failure analysis for recovery boilers, lime kilns, and causticizing systems. Severity and criticality rankings aligned with safety requirements.
Failure modes extracted across digesters, washers, and bleach plants. Patterns that manual analysis misses.
Rank equipment by failure frequency, production impact, and maintenance cost. Data-driven priorities.
Compare maintenance tasks against actual failure data. Surface missing inspections, wrong intervals, and redundant checks.
On-premise or cloud. Air-gapped available. SOC 2 controls. Your data stays in your environment.
Search across manuals, drawings, SOPs, and work orders. Ask questions, get cited answers. 40+ tools in one interface. 34 languages, online or air-gapped.
Describe a symptom. Ranked probable causes with historical context and resolution steps. First-time fix rates improve with every interaction.
Score every work order for completeness. Heatmaps show quality trends across teams and shifts. Recurring patterns surface automatically.
We work under NDA with pulp and paper operators. Request a detailed case study for your use case.
Mills with 5+ years of maintenance data, existing CMMS systems, and continuous improvement programs targeting unplanned downtime.
5+ years of work orders. We extract failure modes, build FMEAs, and optimize your maintenance program from operational data.
No operational history yet. We work from OEM manuals and design specs to set up your reliability program from day one.
Each phase has a deliverable and a go/no-go gate. We earn the next one.
Weeks 1-3
1 critical asset. Risk ranking. Draft FMECAs. Data quality scores.
Gate
80-90% draft-ready FMECAs pass engineer review → expand
Months 2-4
Roll out to additional assets and process areas. Engineer review workshops. Maintenance strategy optimization.
Gate
Is the site seeing measurable impact on downtime and maintenance costs?
Months 5-12
Living strategy: continuous updates from new work orders. Cross-site intelligence. Ongoing data quality monitoring.
Gate
Renew and expand to additional sites.
Bring one manual. We show you what yours missed. 30 minutes.
