Automated work order processing and FMECA updates were two major benefits of Tacit AI. It helped us find and resolve 3 repeat events and hours of downtime.
One hour of primary crusher downtime costs up to $1m. A FMECA prevents it, but a traditional one takes more than a month per system and produces 1,000+ Excel rows that are hard to turn into preventive tasks. The evidence sits in work orders, dispatch notes and manuals across 3,000 to 20,000+ maintainable items, and staff tenure is short.
We tested Tacit AI to build an FMEA for a critical screener. We gave it troubleshooting and maintenance PDFs, a BOM in Excel and a few sentences of context. The output was an 80-90% ready FMEA with mitigating tasks, work instructions and clear AI reasoning that our engineers could quickly adapt and load into our reliability system.
Pick one critical system. First results in 3 weeks. Clear gates at every step.