Field data arrives every day. None of it reaches your risk analysis.
Import from Teamcenter, Windchill, or Excel. Product to part level with SC/CC/HIC classification, requirements traceability, and interface identification. Upload supplier FMEAs and we map their failure modes against your hierarchy. Gaps flagged before SOP. Every FMEA row traces to its source paragraph — Ford’s updated CSRs and the AIAG-VDA transition require traceable evidence, and every row we generate ships with it.
Failure modes mapped against requirements, materials, geometry, and interfaces. Design severity flows into PFMEA. CC/SC/HIC classifications chain through to control plan columns. DVP&R with Kanban tracking. AIAG-VDA native with AP scoring and RPN for legacy. Upload existing FMEAs to validate coverage and consistency.
Ask a question, get cited answers. Ask for a change, the AI proposes specific cell updates with reasoning. Each change has its own approve/reject button. Nothing writes without engineer sign-off. 34 languages.
Three lanes showing how design failure modes flow into process controls and field strategies. Click any connection to see what links them. Design changes flag downstream PFMEAs and control plans automatically. Regressions detected from field data.
Confirm FMEA rows for a component and they become a reusable template automatically. The next product using the same component inherits everything. Update a template and every variant is flagged. Family View shows deltas across all products side-by-side.
70-90% complete. AIAG-VDA compliant with Action Priority (AP) and RPN scoring. Design requirements, characteristics, and mechanisms mapped. All rows traceable to source.
System-level failure modes across subsystem interfaces. Cascading effects, signal integrity, and protocol risks identified.
Every DFMEA row linked to verification activities. Kanban view: planned, in-progress, passed, failed. Coverage metrics per component. Pass/fail status per test method. Test plans aligned to risk priority.
Critical, significant, and high-impact characteristics assigned from failure mode severity per AIAG-VDA. OEM-specific symbol mapping. Flows from DFMEA through PFMEA into control plan entries.
Structure analysis diagrams generated from your BOM and specs. System boundaries, component interfaces, and energy/signal/material flows mapped. AIAG-VDA Step 2 complete.
Functions mapped to every structure element. Failure modes derived from function loss or degradation. Cause-effect chains visualized across component boundaries. AIAG-VDA Steps 3-4.
Consolidated risk view aligned to APQP Phase 2-3 gates. Top failure modes by Action Priority, open actions, DVP&R coverage, and SC/CC status. Ready for your design review.
Every FMEA row linked to the spec paragraph it came from. When specs change, affected rows are flagged. Audit-ready.
Supplier DFMEAs validated against your design. Missing coverage, inconsistent AP ratings, and unlinked verification flagged before design sign-off.
Pass your engineers’ review → scale site-wide.
From no structured risk strategy to a fully auditable, cross-functional FMEA that feeds design changes, verification plans, and field evidence.
