Mining

Turn repeat crusher events into reviewed maintenance decisions before the next production loss.

Tacit AI connects work orders, OEM documents, and site knowledge to source-traceable FMECA, PRT, and PMI proposals. Reliability engineers approve every change before it enters the maintenance strategy.

8.4×
faster FMECA work
3.2×
faster PRT and PMI work
90%+
of outputs rated review-ready by the customer

Where reliability teams gain capacity

Focus scarce reliability capacity on production risk, not document assembly.

Set the production-risk priority

Bring failure frequency, maintenance cost, downtime consequence, and operating context into one asset view. Site leaders choose the bad actors and repeat events worth engineering effort.

Build an evidence-linked risk baseline

Tacit AI prepares FMECA proposals from authorized work orders, manuals, procedures, and existing analyses. Each material assertion links to its source or is marked as an assumption for reliability-team review.

Choose the mitigating work

Compare proposed PRTs, PMIs, inspections, and task intervals with the failure evidence and production consequence. P-F analysis is proposed only where the available condition and event history can support it.

Control the handoff to execution

Draft work instructions and maintenance changes remain proposals until authorized owners review safety steps, site conditions, parts, and document-control requirements. Approved outputs can then be mapped to the customer’s CMMS process.

Keep the decision history usable

Search cited manuals, procedures, and event records together. New events trigger proposed revisions with a visible source and change history; engineers decide whether the approved baseline changes.

Qualify source data

Assess asset identity, event coding, operating context, and document currency before analysis. Gaps stay visible so reliability teams know which conclusions the evidence can support.

For the team that owns the consequence

A shared workflow for operations, maintenance, and reliability leaders.

Built for mine and processing leaders who must defend production-risk priorities, clear analysis backlogs, and convert event history into controlled maintenance action.

Economic owner
General managers and processing leaders define the production consequence, critical system, and expansion case.
Technical authority
Maintenance, reliability, and engineering owners review sources, assumptions, risk rankings, and every proposed strategy change.

Brownfield

Existing operations

Use selected work orders, event reports, manuals, and existing analyses to test whether Tacit AI improves one live reliability decision without replacing the system of record.

Greenfield

New installations

Prepare an initial risk and maintenance baseline from approved design and OEM evidence, with assumptions clearly separated until site history becomes available.

Methods and deployment options

Tacit AI can structure analysis to customer-selected methods. IEC 60812 supports FMEA/FMECA practice; ISO 14224 supports equipment and reliability-data taxonomy where applicable; SAE JA1011/JA1012 support an RCM process when the customer chooses that method. MIL-STD-1629A is cancelled but may still be contractually invoked. Method selection, risk acceptance, and approval remain with the customer.

IEC 60812
MIL-STD-1629A
ISO 14224
SAE JA1011 / JA1012
Customer-authorized deployment boundary

Controlled validation

Prove one production-risk decision before expanding.

The customer sets the baseline, reviewers, evidence boundary, and economic measure before work starts.

Phase 1

Scope and baseline

Customer-defined

Select one critical system or repeat event. Agree source access, current effort, production consequence, output, and authorized reviewers.

Gate
Proceed when the evidence boundary and acceptance method are agreed.

Phase 2

Build and review

Bounded pilot

Deliver cited FMECA and maintenance proposals, an assumption log, and a review record for the selected scope.

Gate
Compare review effort, evidence coverage, and decision quality with the agreed baseline.

Phase 3

Approve and decide

After customer review

Authorized owners accept, revise, or reject each proposal. The business sponsor decides whether evidence supports expansion to another system or site.

Gate
Expand only against agreed production, maintenance, and governance criteria.

Review one repeat-event record

Bring the event record, current FMECA, and relevant OEM evidence. We will define a bounded review with your reliability owner.

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