Chemicals

Turn repeat equipment failures into faster, better-informed production and process-risk decisions.

Tacit AI prepares source-traceable equipment-risk proposals from maintenance, engineering, and operating evidence. Reliability, Operations, Engineering, and Process Safety owners review every conclusion before it informs maintenance, PHA, HAZOP, or MOC work.

<3 weeks
first FMEA delivered
70-95%
engineer-confirmed accuracy
Cross-site
failure pattern visibility

Where repeat-event evidence pays off

Make repeat-event evidence usable without bypassing process-safety governance.

Focus on production loss and repeat events

Use work orders, notifications, downtime, manuals, and approved engineering records to propose recurring failure patterns and bad-actor priorities. Reviewers see the source, data limitations, and assumptions behind each proposal.

Prepare controlled equipment-risk analysis

Tacit AI proposes FMEA content, ratings, and maintenance implications for engineering review. Accepted changes follow the site’s maintenance-strategy, document-control, and technical-authority processes.

Support PHA and HAZOP follow-up

Connect approved PHA or HAZOP scenarios to relevant equipment evidence and flag possible impacts for reassessment. Your PHA and HAZOP owners decide whether the evidence warrants further study or a controlled change.

Assess MOC impact

Compare proposed changes in materials, duty, operating envelope, configuration, or controls with existing equipment-risk content. Tacit AI flags possible impacts; the customer’s MOC team determines scope, approvals, and required studies.

Reuse evidence with site context

Approved analyses can be proposed for comparable assets while process chemistry, duty, safeguards, configuration, environment, and operating practice remain explicit. Each site reviews applicability before use.

Control system boundaries

Define asset, process, data, and integration boundaries before analysis begins. Controlled imports and exports keep proposals separate from PHA, HAZOP, MOC, and plant systems of record.

A practical first pilot

Test one critical system against the way your team works today.

Input

One critical equipment system

Use an agreed set of maintenance records, manuals, engineering documents, process context, and relevant approved PHA, HAZOP, or MOC references.

Evidence

Measure only what the pilot observes

Report proposal coverage, source traceability, reviewer disposition, and review effort for the selected scope. Do not generalize the result to other units or sites without an applicability review.

For accountable leaders

Built for leaders who own production, reliability, engineering, and process risk.

For Plant Managers and Reliability, Operations, Engineering, Maintenance, and Process Safety leaders who need defensible equipment decisions from fragmented plant evidence.

Operating plant

Investigate repeat loss with process context

Start with a recurring event or critical system. Compare maintenance history with approved engineering and process-safety evidence before proposing a maintenance or analysis change.

New or changed process

Prepare evidence for specialist review

Use approved design documents, OEM information, operating envelopes, and process-risk outputs to prepare an equipment-risk draft. Technical and process-safety owners determine acceptance.

Methods and regulatory context

Applicability is site- and jurisdiction-specific. Tacit AI supports evidence preparation and review; the operator remains responsible for required analyses, programs, approvals, and compliance.

IEC 60812 methodology
IEC 61882 HAZOP method
ISO 14224 taxonomy, where applicable
OSHA PSM context, where applicable
EPA RMP context, where applicable

Controlled engagement

Validate one equipment decision before expanding the boundary.

Your team defines the system, process context, authoritative evidence, baseline, named reviewers, output status, and criteria for any broader use.

Scope

Set the technical boundary

Customer-defined

Choose one critical system or repeat event, the relevant operating context, approved sources, exclusions, and Reliability and Process Safety reviewers.

Deliverable
Approved scope, baseline, evidence inventory, intended use, and review rubric.

Validate

Review source-linked proposals

Agreed schedule

Tacit AI prepares potential failure patterns, FMEA content, and impact links. Named specialists accept, revise, or reject each proposal.

Decision
Proceed only if agreed traceability, relevance, and review-effort criteria are met.

Expand

Preserve technical authority

After validation

Move accepted content through site controls. Add units or sites only after reviewing process, duty, safeguard, configuration, and regulatory differences.

Decision
Expand against customer-defined production, reliability, and governance outcomes.

Review one repeat-event evidence set

Bring selected maintenance records, the current FMEA, and relevant approved PHA, HAZOP, or MOC references. We will define the evidence and technical review boundary together.

Questions

Where Tacit AI fits — and where technical authority remains.

No. FMEA may support selected equipment-risk and mechanical-integrity decisions, but PSM and RMP contain broader, jurisdiction-specific requirements. The operator and its qualified personnel remain responsible for applicability, required methods, implementation, and compliance.

No. Tacit AI can propose links or possible impacts based on approved evidence. The site’s PHA, HAZOP, MOC, and technical-authority processes determine whether reassessment is required and approve any change.

Approved content can be proposed as a starting point. Each receiving team reviews process chemistry, duty, safeguards, equipment configuration, operating practice, environment, and jurisdiction before accepting it.

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