Automated work order processing and FMECA updates were two major benefits of Tacit AI. It helped us find and resolve 3 repeat events and hours of downtime.
One hour of primary crusher downtime costs up to $1m. A FMECA prevents it, but a traditional one takes more than a month per system and produces 1,000+ Excel rows that are hard to turn into preventive tasks. The evidence sits in work orders, dispatch notes and manuals across 3,000 to 20,000+ maintainable items, and staff tenure is short.
We tested Tacit AI to build an FMEA for a critical screener. We gave it troubleshooting and maintenance PDFs, a BOM in Excel and a few sentences of context. The output was an 80-90% ready FMEA with mitigating tasks, work instructions and clear AI reasoning that our engineers could quickly adapt and load into our reliability system.
Pick one critical system. First results in days. Clear gates at every step.
