Scrap, rework, inspection failures and 8D findings pile up outside the PFMEA and control plan.
Sync or generate process flows and P&IDs from MES, ERP, PLM or PDF. See coverage per station before the workshop.
Failure modes from function loss at every station, 6M causes on every row, SC/CC/HIC inherited from the DFMEA. Every row sourced.
Defects, scrap, 8Ds and complaints matched to PFMEA rows. Regressions flagged, new patterns become rows. You approve.
AIAG control plans, SOPs and PRTs from confirmed PFMEA rows, with Cpk targets, MSA and reaction plans. PPAP elements 6 and 7, done.
Type a command, get cell-level changes with reasoning. Approve each row. 40+ languages.
See how design severity flows into process controls. A DFMEA change flags every PFMEA and control plan it touches.
80-90% draft-ready on first delivery, AIAG-VDA with AP and RPN, 6M causes on every row.
AIAG control plans with Cpk targets, MSA and reaction plans. PPAP elements 6 and 7.
Top process failure modes ranked by defects, scrap cost and detection difficulty.
SOPs and work instructions from confirmed PFMEA rows, with tools and safety steps.
Tasks grouped into costed programs, straight from confirmed PFMEA rows.
Flow diagrams and P&IDs linked to the PFMEA. Change a station, the PFMEA follows.
Sub-tier PFMEAs checked against your process. Gaps flagged before PPAP.
Quality data matched to PFMEA rows. Regressions and ineffective controls flagged.
Every row scored against AIAG-VDA before your PPAP or IATF 16949 audit.
Pass your engineers’ review → scale site-wide.
From no risk strategy to a living FMEA that feeds design, control plans and the line.
Your engineers judge the output. 30 minutes.
