To be able to review and download the user manuals used, the generated asset hierarchy, FMEA table and task instructions, view this page from a laptop, desktop or larger screen.
Automatically processes and validates multiple data formats including PDF manuals, work orders, historian data, OEM documentation, technical drawings, and maintenance records to create a unified data foundation.
Advanced optical character recognition for scanned documents with 99.2% accuracy
Automated categorization of equipment manuals, procedures, and maintenance records
Correlates past maintenance events with equipment specifications and failure patterns
Multi-layer verification ensures data completeness and accuracy before processing
Enterprise-grade processing pipeline with distributed computing for large document sets. Includes automated backup, version control, and audit trails for compliance requirements in regulated industries.
Word, PDF, DWG/CAD, User Manuals, Procedures, Work Instructions, P&ID, etc
Work Orders, Investigations, Historian, Bill of Materials, CMMS exports, Historian databases, OEM specifications
40+ languages with specialized technical terminology recognition
SAP PM
Maximo
SharePoint
Browse and preview the actual equipment manuals and documentation processed by our system. These documents represent the real technical documentation that our AI system ingests, processes, and analyzes to generate comprehensive FMEA outputs.
Automatically constructs comprehensive asset hierarchies from Plant level down to individual Components, with intelligent ISA-95 compliant tagging and cross-references to maintenance procedures, documentation evidence, and historical data.
Facility identification with geographic and operational context
Process areas, production lines, and functional zones with safety classifications
Mechanical, electrical, and control systems with interdependencies
Individual parts, sensors, and assemblies with unique identifiers
Generates ISA-95 compliant tags (ABC-FR-SL-LN01-ST02-SKP01-PMP01), links components to OEM documentation, integrates historical maintenance data, and calculates risk scores based on operational criticality and failure impact analysis.
Named Entity Recognition with rule-based validation for accurate hierarchy construction
Automated quality checks, duplicate detection, and standards verification
Multi-layer verification including ISO 14224 and custom enterprise taxonomies
Advanced contextualization engine that maps equipment to operating conditions, maintenance history, environmental factors, and operational dependencies. Creates intelligent connections between assets and their operational ecosystem for enhanced predictive analytics.
Temperature, pressure, flow rates, vibration patterns, and performance metrics correlation
Climate conditions, atmospheric corrosivity, seismic activity, and seasonal variations
Historical efficiency patterns, degradation curves, and failure mode evolution
Upstream/downstream relationships, support systems, and critical path analysis
Links upstream/downstream equipment and process variables, correlates failure modes with operational stress patterns, maps external conditions to performance degradation, and identifies business impact dependencies.
Machine learning algorithms analyze multi-dimensional time-series data for pattern recognition
Advanced analytics identify operational patterns and environmental correlations
Real-time monitoring integration with automated alerting for contextual anomalies
Generates complete Failure Mode, Effects, and Criticality Analysis with automated mapping of tasks to specific failure modes, risk assessment, and comprehensive compliance documentation. Includes criticality rankings, detection methods, and mitigation strategies.
Comprehensive catalog including mechanical, electrical, and operational failure modes with root cause analysis
Risk Priority Number (RPN) calculation with severity, occurrence, and detection ratings
Automated identification of optimal monitoring and inspection techniques for each failure mode
Preventive actions, design improvements, and operational modifications to reduce risk
ISO 2858 (Centrifugal pumps), ISO 10816-3 (Vibration evaluation), ISO 14224 (Reliability data), FDA 21 CFR Part 11 (Electronic records), EMA GMP Annex 11 (Computerized systems), API 610, ASME B73.1, IEC 60034 with automatic compliance verification and customizable templates for different regulatory bodies.
Advanced algorithms analyze equipment specifications and industry failure databases
Automated Risk Priority Number calculations with severity, occurrence, and detection ratings
Multi-standard compliance checking and audit trail generation for regulatory submissions
keyboard_arrow_down Complete FMEA Table (Excel Format)
Complete analysis with RPN calculations and mitigation strategies available for download.
Automatically generates targeted preventive maintenance tasks for each identified failure mode, with intelligent prioritization based on risk criticality, operational impact, and resource optimization. Creates comprehensive maintenance strategies that prevent failures before they occur.
Tasks ranked by RPN scores, operational criticality, and safety impact for optimal resource allocation
Intelligent scheduling that balances maintenance windows with production requirements
Skills matching, tool requirements, and crew coordination for efficient task execution
KPI monitoring, effectiveness measurement, and continuous improvement recommendations
Time-based, condition-based, and predictive maintenance strategies with dependencies, sequence optimization, downtime minimization, skill requirements, parts inventory, tool availability, MTTR, MTBF, availability targets, and cost optimization.
Machine learning algorithms analyze failure patterns and resource constraints for optimal strategies
Integration with CMMS systems and inventory management for comprehensive planning
Real-time performance monitoring for continuous strategy refinement and optimization
Generates detailed, step-by-step work instructions with integrated safety protocols, tool requirements, acceptance criteria, documentation standards, and accurate time estimates. Exports seamlessly to CMMS systems and renders in professional PDF format for field use.
Integrated safety procedures, PPE requirements, hazard identification, and emergency protocols
Required tools, spare parts, consumables, and specialized equipment with part numbers
Clear pass/fail criteria, measurement specifications, and quality checkpoints
Required forms, inspection checklists, photos, and compliance documentation
Direct export to SAP, Maximo, IFS, and other maintenance systems. Responsive design for tablets and smartphones in field environments. Automatic translation to 40+ languages with technical terminology. Version control, approval workflows, and change documentation.
Advanced template engine generates professional work instructions using industry best practices
Seamless integration with enterprise maintenance systems and automated formatting
Real-time updates and mobile synchronization for field teams with compliance checking
From this one‑pager to full package: Complete Asset Hierarchy and Work Instructions with one‑click PDF export.
Self‑improving, industry‑specific AI for maintenance and reliability • sales@tacitx.ai
Tacit AI is a technology company with offices in the United States and the United Kingdom
© 2025 Tacit AI, Inc.